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Expert Gear Grinding Services for Custom Manufacturing

Carnes-Miller Gear delivers precision gear grinding services utilizing advanced technology and over 50 years of manufacturing expertise. Our specialized grinding capabilities achieve AGMA Class 13 ratings on heat-treated gears, ensuring superior surface finish, exacting tolerances, and optimal performance for high-demand industrial applications. From profile modifications to lead corrections, we provide comprehensive grinding solutions tailored to your exact specifications.

Precision gear grinding machine processing industrial gear with sparks

Our Gear Grinding Services

Comprehensive precision grinding solutions for all gear types, delivering superior surface finish and exacting tolerances for high-performance applications.

Profile Gear Grinding

Advanced profile grinding up to 400mm diameter achieving AGMA Class 13 ratings on heat-treated gears. We modify leads, profiles, and tip relief per customer specifications with validation through comprehensive gear charts.

External Gear Grinding

External gear teeth grinding services for spur and helical gears up to 15.75 inches diameter. Our precision grinding ensures smooth, quiet operation and optimal gear mesh characteristics for demanding industrial applications.

Geared Shaft Grinding

Complete grinding services for geared and pinion shafts up to 26 inches in length. We handle helical geared shafts up to 100mm diameter and 1000mm length with precise control over all critical dimensions.

Heat Treat Distortion Correction

Specialized grinding to salvage gears affected by heat treat distortion. Our in-house nital-etch testing identifies grinding burns, and our corrective grinding processes restore gears to specification, saving time and material costs.

Lead & Profile Modifications

Custom gear modifications including crown grinding, lead corrections, and profile adjustments. We provide detailed gear charts validating all modifications to ensure your gears meet exact performance requirements.

Quality Verification Grinding

Precision grinding with comprehensive quality assurance including AGMA rating verification, surface finish measurement, and dimensional inspection. Every ground gear meets or exceeds specified tolerances for critical applications.

Advanced Manufacturing

Precision Grinding Technology for Superior Gear Performance

Our state-of-the-art gear grinding capabilities transform rough-cut gears into precision-engineered components that excel in the most demanding applications. With grinding capacity up to 400mm diameter and the ability to achieve AGMA Class 13 ratings, we deliver the exacting standards required for aerospace, defense, medical, and industrial sectors. Our experienced team utilizes advanced grinding technology to modify leads, profiles, and tip relief while maintaining tight tolerances. Whether you need to correct heat treat distortion, enhance surface finish, or achieve quiet operation, our comprehensive grinding services ensure your gears perform flawlessly.

Close-up of precision ground gear teeth showing smooth surface finish
50 Years of Excellence

Proven Results

Trusted by aerospace, defense, and medical industries for precision gear grinding that meets the highest standards.

"Carnes-Miller's spur gears manufacturing is exceptional. We've used their hobbing and shaping for five years—consistently AGMA 13 quality. Reliable partner for aerospace applications."

James Hendricks

"We had helical gears failing in our mining equipment. CMG's reverse engineering and profile grinding solved the problem. Now our geared shafts run quieter and longer."

Robert Chen

"For competitive gear grinding services, Carnes-Miller is unmatched in our region. Their 50-year track record and in-house capabilities give us confidence and competitive advantage."

Patricia Mullen

"We needed custom planetary gears in three weeks. CMG delivered on time with perfect fit. Their responsiveness and expertise solved our production deadline crisis."

Marcus Webb

"Carnes-Miller's turn-key gear solution saved us 40% compared to overseas vendors. Their integrated blanking, grinding, and quality testing delivers ROI immediately."

Linda Vasquez

"Over a decade partnering with CMG. Their team listens, understands our rail industry needs, and delivers. Reliability and professionalism define every interaction."

David Kowalski

"Their in-house nital-etch testing caught grinding burns we'd have missed. CMG's technical depth in spline manufacturing and quality verification is industry-leading."

Dr. Michael Torres

"In industrial gear manufacturing, Carnes-Miller leads with precision and expertise. Their comprehensive capabilities and market positioning make them our preferred long-term partner."

Sarah Mitchell

"Carnes-Miller's spur gears manufacturing is exceptional. We've used their hobbing and shaping for five years—consistently AGMA 13 quality. Reliable partner for aerospace applications."

James Hendricks

"We had helical gears failing in our mining equipment. CMG's reverse engineering and profile grinding solved the problem. Now our geared shafts run quieter and longer."

Robert Chen

"For competitive gear grinding services, Carnes-Miller is unmatched in our region. Their 50-year track record and in-house capabilities give us confidence and competitive advantage."

Patricia Mullen

"We needed custom planetary gears in three weeks. CMG delivered on time with perfect fit. Their responsiveness and expertise solved our production deadline crisis."

Marcus Webb

"Carnes-Miller's turn-key gear solution saved us 40% compared to overseas vendors. Their integrated blanking, grinding, and quality testing delivers ROI immediately."

Linda Vasquez

"Over a decade partnering with CMG. Their team listens, understands our rail industry needs, and delivers. Reliability and professionalism define every interaction."

David Kowalski

"Their in-house nital-etch testing caught grinding burns we'd have missed. CMG's technical depth in spline manufacturing and quality verification is industry-leading."

Dr. Michael Torres

"In industrial gear manufacturing, Carnes-Miller leads with precision and expertise. Their comprehensive capabilities and market positioning make them our preferred long-term partner."

Sarah Mitchell

"Carnes-Miller's spur gears manufacturing is exceptional. We've used their hobbing and shaping for five years—consistently AGMA 13 quality. Reliable partner for aerospace applications."

James Hendricks

"We had helical gears failing in our mining equipment. CMG's reverse engineering and profile grinding solved the problem. Now our geared shafts run quieter and longer."

Robert Chen

"For competitive gear grinding services, Carnes-Miller is unmatched in our region. Their 50-year track record and in-house capabilities give us confidence and competitive advantage."

Patricia Mullen

"We needed custom planetary gears in three weeks. CMG delivered on time with perfect fit. Their responsiveness and expertise solved our production deadline crisis."

Marcus Webb

"Carnes-Miller's turn-key gear solution saved us 40% compared to overseas vendors. Their integrated blanking, grinding, and quality testing delivers ROI immediately."

Linda Vasquez

"Over a decade partnering with CMG. Their team listens, understands our rail industry needs, and delivers. Reliability and professionalism define every interaction."

David Kowalski

"Their in-house nital-etch testing caught grinding burns we'd have missed. CMG's technical depth in spline manufacturing and quality verification is industry-leading."

Dr. Michael Torres

"In industrial gear manufacturing, Carnes-Miller leads with precision and expertise. Their comprehensive capabilities and market positioning make them our preferred long-term partner."

Sarah Mitchell
The CMG Difference

Why Choose Carnes-Miller Gear?

Five decades of precision gear grinding expertise delivering unmatched quality and reliability.

AGMA Certified Quality

We achieve AGMA Class 13 ratings on ground gears, ensuring superior precision and performance for critical applications.

Advanced Grinding Technology

State-of-the-art grinding equipment handles gears up to 400mm diameter with capabilities for profile, lead, and tip relief modifications validated by comprehensive gear charts.

50 Years Experience

Since 1973, we've navigated economic challenges while maintaining our commitment to precision gear manufacturing, serving aerospace, defense, medical, and industrial sectors with proven expertise.

Complete In-House Control

Our 18,000-square-foot Locust, NC facility houses all grinding capabilities, ensuring cost-effective production, quality control, and on-time delivery without outsourcing dependencies.

About Carnes-Miller Gear

Precision gear manufacturing experts since 1973.

Since 1973, Carnes-Miller Gear has been at the forefront of precision gear manufacturing, evolving from a specialized gear shaping and hobbing operation into a comprehensive full-service job shop. Over five decades, we've weathered significant economic challenges including multiple recessions, energy crises, and global disruptions while consistently delivering quality gear grinding services to our customers. Our 18,000-square-foot facility in Locust, NC houses advanced grinding equipment capable of achieving AGMA Class 13 ratings and handling gears up to 400mm in diameter. We've built our reputation on reliability, expertise, and an unwavering commitment to quality, serving diverse sectors including aerospace, defense, medical, industrial, mining, and transportation. Our team's extensive training in gear tooling, equipment, and tolerancing ensures every ground gear meets exacting standards, whether it's a critical aerospace component or an industrial replacement part.

50+ YearsDelivering precision gear grinding excellence since 1973
AGMA Class 13Highest quality ratings on ground gears
400mm CapacityExternal gear grinding up to 15.75 inches diameter

Frequently Asked Questions

What is the maximum gear size you can grind?

We can grind external gears up to 400mm (15.75 inches) in diameter. For geared or pinion shafts, we handle lengths up to 26 inches (660mm). Helical geared shafts can be ground up to 100mm diameter and 1000mm length.

What AGMA quality ratings can you achieve through grinding?

Can you modify gear profiles during the grinding process?

Do you offer grinding services to correct heat treat distortion?

What types of gears can you grind?

How long does the gear grinding process typically take?

Can you grind gears to reverse-engineered specifications?

What quality verification do you provide with ground gears?

Have Specific Grinding Requirements?

Our gear grinding experts are ready to discuss your precision requirements and provide custom solutions.

Quality Assurance

Awards and Recognition

AGMA standards compliance certification logo

AGMA Standards Compliance

Certified Class 13 precision grinding

50 years anniversary badge

50 Years in Business

Five decades of manufacturing excellence

Five star customer rating badge

5-Star Customer Rating

Trusted precision gear partner

Ready to Discuss Your Gear Grinding Project?

Share your specifications and we'll provide a detailed quote. Our team responds to all inquiries within one business day.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 704-888-4448 You can also send us a quick email at dan@cmgear.us