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Precision Planetary Gear Set Suppliers

Carnes-Miller Gear delivers precision-engineered planetary gear sets for aerospace, defense, medical, and industrial applications. With over 50 years of manufacturing expertise, we produce epicyclic gearing systems—including sun gears, planet gears, and ring gears—with AGMA-rated accuracy up to 400mm diameter. Our comprehensive in-house capabilities ensure exacting tolerances, superior surface finish, and reliable performance for high-demand applications requiring smooth, quiet operation.

Precision planetary gear set with sun gear, planet gears, and ring gear

Our Planetary Gear Manufacturing Services

Comprehensive epicyclic gearing solutions from design to delivery, engineered for precision and performance across critical applications.

Planetary Gear Sets

Complete planetary gear systems including sun gears, planet gears, and ring gears up to 10-inch pitch diameter with five-inch face width capacity, manufactured to exacting AGMA standards.

Ring Gear Manufacturing

Precision ring gears up to 10-inch pitch diameter with throated profiles, utilizing advanced hobbing processes to ensure optimal meshing with planet and sun gears for smooth power transmission.

Sun & Planet Gears

High-precision sun and planet gears manufactured to mate with ring gears up to 10-inch pitch diameter, ensuring perfect synchronization and load distribution in epicyclic gear systems.

Turn-Key Planetary Systems

Complete gear assemblies machined in-house from blank to finished product, including heat treatment coordination, grinding services up to 400mm diameter, and full quality validation with gear charts.

Gear Grinding Services

Advanced profile grinding for planetary gear components up to 400mm diameter, achieving AGMA Class 13 ratings with custom lead, profile, and tip relief modifications for optimal performance.

Reverse Engineering

Expert replication of obsolete or discontinued planetary gear sets when OEM support is unavailable, leveraging 50 years of experience to recreate precise specifications from sample components.

Precision gear manufacturing process showing machining and inspection

Our 5-Step Planetary Gear Manufacturing Process

Consultation & Design Specifications

Our engineers work closely with you to define exact planetary gear requirements including pitch diameter, face width, helix angles, material specifications, and AGMA quality ratings. We review your application requirements to ensure optimal gear performance for your specific load and speed conditions.

Blank Preparation & Machining

Tooth Cutting via Hobbing or Shaping

Heat Treatment & Grinding

Quality Validation & Delivery

The CMG Difference

Why Choose Carnes-Miller Gear?

Five decades of precision gear manufacturing expertise with comprehensive in-house capabilities.

50+ Years Expertise

Trusted gear manufacturing since 1973, serving aerospace, defense, medical, and industrial sectors with unmatched experience.

Complete In-House Control

Full-service job shop with blanking, hobbing, shaping, grinding, and broaching capabilities ensuring precise quality control and timely delivery.

AGMA-Rated Precision

Achieve AGMA Class 10 on non-heat-treated gears and Class 13 on ground gears with advanced profile grinding technology.

Custom Engineering Solutions

Expert reverse engineering and custom modifications including lead correction, profile relief, and tip relief to meet exact specifications.

Carnes-Miller Gear Team

Dedicated precision gear manufacturing experts since 1973.

Since 1973, Carnes-Miller Gear has been at the forefront of precision gear manufacturing, evolving from a specialized gear shaping and hobbing operation into a comprehensive full-service job shop. Operating from our dedicated 18,000-square-foot facility in Locust, NC, our team has navigated five decades of industry challenges while consistently delivering superior planetary gear sets and epicyclic gearing systems. We've built our reputation on extensive training in gear tooling, equipment, nomenclature, and tolerancing, enabling us to serve demanding sectors including aerospace, defense, medical, industrial, mining, transportation, construction, agricultural, and rail industries. Our commitment to reliability, expertise, and quality has made us a trusted partner for OEM manufacturers and aftermarket suppliers requiring precision planetary gear solutions. We maintain competitive pricing while investing in cutting-edge technology and maintaining the highest quality infrastructure, ensuring every planetary gear set meets or exceeds AGMA standards and customer specifications.

50+ YearsOf gear manufacturing excellence
18,000 sq ftDedicated manufacturing facility
AGMA Class 13Maximum precision rating achieved

Frequently Asked Questions

What is a planetary gear set and how does it work?

A planetary gear set, also called an epicyclic gear system, consists of a central sun gear, multiple planet gears that rotate around it, and an outer ring gear. The planet gears mesh with both the sun gear and ring gear simultaneously. This configuration provides high torque density, multiple speed ratios, and compact packaging, making planetary gear sets ideal for applications requiring efficient power transmission in limited space.

What are the maximum size capabilities for planetary gear sets at Carnes-Miller Gear?

What AGMA quality ratings can you achieve for planetary gears?

Can you reverse engineer planetary gear sets from existing samples?

What materials do you use for planetary gear manufacturing?

Do you offer custom modifications for planetary gear teeth?

What is your typical lead time for planetary gear set orders?

Can you manufacture complete turn-key planetary gear assemblies?

Have Questions About Your Planetary Gear Project?

Our gear engineering experts are ready to discuss your specific requirements and provide technical guidance.

Get Your Custom Planetary Gear Quote Today

Share your project specifications and our engineering team will provide a detailed quote with lead time estimates.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 704-888-4448. You can also send us a quick email at dan@cmgear.us.